Products

Copper Alloys

Perfect for suitors seeking exceptional heat conductivity and superior surface finish, our copper alloys are the leading choice for the electrical industry and related.

Get in touch today to learn how PIAD can provide you with the industry's best copper-based permanent mold casting solutions.

Navigate Our Copper Alloy Guide

Follow the below links to learn more about what our copper alloys have to offer.

Alloy Selection Guide

PIAD currently offers 5 high conductivity copper alloys. View our selection to determine the proper alloy for you.

Electrolytic Copper & High Conductivity Alloys

Learn more about the characteristics, strengths and applications of our copper alloy catalog.

Browse Some of our Work

View some of our real world applications of copper alloy constructed molds.

Copper Alloy Selection Guide

C011

Our most popular alloy, C011 is an industry benchmark for permanent mold construction. C011 is defined by the following characteristics:

Alloy Group Alloy Specification Nominal Chemical Composition Yield Strength (psi x 10^3) Tensile Strength (psi x 10^3) Elongation % 2" Brinell Hardness 10 mm/500kg Modulus of Elasticity (psi x 10^6) Electrical Conductivity % IACS Description
High Conductivity Copper C011 High Conductivity Copper Cu 5.6 15 25 35 17.75 >=91 Very good electrical conductivity; due to its technological properties, this is an alloy for complicated castings; material has limited weldability.
C030

Our C030 alloy is comprised of copper-nickel-silicon. Its characteristics are as follows:

Alloy Group Alloy Specification Nominal Chemical Composition Yield Strength (psi x 10^3) Tensile Strength (psi x 10^3) Elongation % 2" Brinell Hardness 10 mm/500kg Modulus of Elasticity (psi x 10^6) Electrical Conductivity % IACS Description
High Conductivity Copper C030 Copper-Nickel-Silicon Cu-Ni-Si 48.6 63.9 12 135 17.5 39.6 Hard and wear-resistant special copper alloy with relatively high conductivity; especially suited for highly demanding current-carrying parts in switch gear and wire clamps; very good resistance to atmospheric influence; no tendency toward stress corrosion.
C010

Our C010 alloy is practically pure copper with excellent electrical conductivity traits. Its characteristics are as follows:

Alloy Group Alloy Specification Nominal Chemical Composition Yield Strength (psi x 10^3) Tensile Strength (psi x 10^3) Elongation % 2" Brinell Hardness 10 mm/500kg Modulus of Elasticity (psi x 10^6) Electrical Conductivity % IACS Description
High Conductivity Copper C010 High Conductivity Copper Cu 5.6 21.2 25 35 17.75 >=86 Practically pure copper with the properties of annealed electrolytic copper; excellent conductivity for electrical and thermal uses. Especially suited for short-circuit rings.
C021

Our C021 alloy is comprised of chromium copper. Its characteristics are as follows:

Alloy Group Alloy Specification Nominal Chemical Composition Yield Strength (psi x 10^3) Tensile Strength (psi x 10^3) Elongation % 2" Brinell Hardness 10 mm/500kg Modulus of Elasticity (psi x 10^6) Electrical Conductivity % IACS Description
High Conductivity Copper C021 Chrome-Copper Cu-Cr 65.5 49.7 10 105 17.55 >=77 Chromium copper with impressive mechanical properties and electrical conductivity 
C031

Our C031 has the nominal chemical composition of C030

Alloy Group Alloy Specification Nominal Chemical Composition Yield Strength (psi x 10^3) Tensile Strength (psi x 10^3) Elongation % 2" Brinell Hardness 10 mm/500kg Modulus of Elasticity (psi x 10^6) Electrical Conductivity % IACS Description
High Conductivity Copper C031 Copper-Nickel-Silicon Cu-Ni-Si 75.3 78 3 190 17.35 27.6 Developed for components having large mechancial loads and requiring good thermal and electrical conductivity. No tendency toward stress corrosion; good resistance to atmospheric corrosion.

Copper Alloys: Featured Information

High conductivity copper chill castings

PIAD chill castings are produced from pure electrolytic copper and provide a minimum of 98% lACS electrical conductivity. This is accomplished by using a metallurgically controlled melting process without the use of fluxes or deoxidation agents. This is a significant difference between PIAD chill castings and sand castings. The copper used for sand castings needs to go through a deoxidation process which results in a reduction in electrical conductivity since impurities remain in the material.

Copper alloys and electricity

The combination of pure electrolytic copper and the PIAD chill casting process provide excellent solutions for design engineers in the electrical industry. PIAD chill castings have replaced many brazed copper assemblies in switches and power breakers, saving labor costs and improving performance.

What customers can expect

Choosing PIAD copper-based castings means choosing exceptionally high heat/electric conductive parts with reduced impurities.

Get in touch today

Talk with our professionals to learn how PIAD can provide you with copper alloy permanent mold casting solutions.

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